Search

    Rebar Straightening and Cutting Machine

    CNC Rebar Straightening and Cutting Machine | Automatic Steel Bar Straightener Cutter

    CNC rebar straightening and cutting machine for 4-14mm round/deformed steel bars. ±1cm cutting tolerance, 40-100 m/min speed.

    Rebar Straightening and Cutting Machine

    A CNC rebar straightening and cutting machine is essential equipment for any steel processing workshop, construction site, or rebar fabrication facility. This fully automatic machine transforms coiled steel bars into precisely cut, straightened rebar segments ready for concrete reinforcement.

    Our CNC rebar straightening and cutting machines handle 4mm to 14mm diameter round bars and deformed steel bars, with cutting tolerances of ±1 cm and speeds ranging from 40 to 100 meters per minute, depending on the model configuration. With motor power options from 7.5 kW to 20.5 kW, these machines are designed to meet the demands of small workshops to large-scale industrial steel processing operations.

    automatic rebar straightener cutter
    automatic rebar straightener cutter
    Contents
    1. Deformed Bar Straightening Machine Applications and Industries
      1. Construction & Infrastructure
      2. Precast Concrete Manufacturing
      3. Steel Fabrication Workshops
      4. Industrial & Manufacturing
    2. How does the CNC Rebar Straightening and Cutting Machine work?
      1. Step 1: Material Loading
      2. Step 2: Straightening
      3. Step 3: Traction & Feeding
      4. Step 4: CNC-Controlled Cutting
      5. Step 5: Continuous Operation
    3. Rebar Straightening and Cutting Machine Key Features and Advantages
      1. 1. Multifunctional CNC Control Console
      2. 2. Premium-Quality Solenoid Valve System
      3. 3. Chromium-Molybdenum-Vanadium Alloy Metering Wheel
      4. 4. Variable-Frequency Drive Technology
      5. 5. Dual-Traction Material Feeding System
    4. CNC Rebar Straightening Machine Technical Specifications
      1. Key Parameters Summary
    5. Round Bar Straightening Machine Model Selection Guide
      1. Selection Factors to Consider
    6. Why Choose Our CNC Rebar Straightening and Cutting Machine?
      1. Precision Engineering
      2. CNC Automation
      3. Versatile Material Handling
      4. Energy-Efficient Operation
      5. Robust Construction
      6. Factory-Direct Pricing
    7. How Does Variable-Frequency Drive (VFD) Technology Benefit My Operation?
    8. Frequently Asked Questions
      1. What is the difference between a rebar straightening machine and a rebar cutting machine?
      2. What diameter range can your CNC rebar straightening machine handle?
      3. How accurate is the cutting length?
      4. What is the maximum processing speed?
      5. Do I need a material rack for my operation?
      6. Can this machine process both round bars and deformed bars?
    9. Get Your Quote Today!
    10. Related Products

    Deformed Bar Straightening Machine Applications and Industries

    Our CNC rebar straightening and cutting machines serve a wide range of industries and applications:

    Construction & Infrastructure

    • High-rise building reinforcement processing
    • Bridge and highway construction projects
    • Tunnel and subway infrastructure
    • Residential and commercial building development

    Precast Concrete Manufacturing

    • Rebar preparation for precast wall panels
    • Concrete beam and column reinforcement
    • Precast flooring and roofing components

    Steel Fabrication Workshops

    • Custom rebar cutting and straightening services
    • Batch processing for construction contractors
    • Steel bar distribution and supply centers

    Industrial & Manufacturing

    • Machinery foundation reinforcement
    • Industrial facility construction
    • Power plant and energy infrastructure projects

    How does the CNC Rebar Straightening and Cutting Machine work?

    The automatic rebar straightening and cutting machine operates through a continuous, automated process:

    Step 1: Material Loading

    Coiled steel bars are loaded onto the decoiler or material rack. The 8-meter rack option allows for bulk material loading, reducing downtime between coils.

    Step 2: Straightening

    The steel bar passes through a series of straightening rollers that apply controlled pressure to remove curvature and deformations from the coiled material. The Cr-Mo-V alloy metering wheel ensures precise length measurement during this process.

    Step 3: Traction & Feeding

    The traction system (single or dual-traction depending on model) pulls the straightened bar through the machine at a consistent speed. Variable-frequency models adjust traction force automatically based on material diameter.

    Step 4: CNC-Controlled Cutting

    When the preset length is reached, the CNC control system activates the cutting mechanism. The premium solenoid valve system ensures fast, clean cuts with minimal burr formation. The cut piece is then discharged to a collection area.

    Step 5: Continuous Operation

    The machine continues this cycle automatically, allowing operators to set batch quantities and length parameters via the CNC control console. Production can run continuously with minimal supervision.

    CNC rebar straightening cutting machine
    CNC rebar straightening cutting machine

    Rebar Straightening and Cutting Machine Key Features and Advantages

    1. Multifunctional CNC Control Console

    The integrated CNC control panel provides one-touch operation for simple, convenient, and effortless machine control. Operators can easily set cutting lengths, adjust speed parameters, and monitor production status through the user-friendly digital interface. This automatic rebar straightener cutter eliminates complex manual adjustments, reducing operator training time and minimizing human error.

    2. Premium-Quality Solenoid Valve System

    Equipped with an aluminum valve body, copper coil, and imported seals, the solenoid valve system ensures responsive hydraulic control. This high-quality component effectively eliminates external oil leakage and makes internal leakage easy to manage, ensuring reliable long-term operation of your rebar straightening machine.

    3. Chromium-Molybdenum-Vanadium Alloy Metering Wheel

    The metering wheel is manufactured from chromium-molybdenum-vanadium (Cr-Mo-V) alloy, providing exceptional durability and wear resistance. This premium material ensures precise length measurement and accurate cutting, maintaining consistent quality even under heavy-duty continuous operation. The robust construction extends service life and reduces maintenance requirements for your steel bar straightening machine.

    4. Variable-Frequency Drive Technology

    Advanced models feature variable-frequency dual-traction systems that optimize power delivery based on material diameter and processing speed. This technology provides:

    • Energy-efficient operation with reduced power consumption
    • Smooth speed adjustment from 40 to 100 m/min
    • Enhanced torque control for consistent straightening quality
    • Extended motor and component lifespan

    5. Dual-Traction Material Feeding System

    High-capacity models with 8-meter material racks and dual-traction systems ensure stable, continuous feeding of coiled rebar. This design prevents material slippage and maintains consistent tension throughout the straightening process, resulting in superior end-product quality for your rebar processing operations.

    Servo rebar straightening cutter
    Servo rebar straightening cutter

    CNC Rebar Straightening Machine Technical Specifications

    ModelCutting DiameterCutting ToleranceMotor PowerStraightening SpeedVoltageDimensions (L×W×H)Weight
    4-12# (Standard)4–12 mm±1 cm7.5 kW40 m/min380V, 50Hz152 × 58 × 94 cm240 kg
    4-12# (Upgraded)4–12 mm±1 cm9 kW45 m/min380V, 50Hz168 × 60 × 98 cm290 kg
    4-12# (High-Speed)4–12 mm±1 cm9 kW50 m/min380V, 50Hz135 × 60 × 100 cm340 kg
    4-14# (Heavy-Duty)4–14 mm±1 cm11 kW55 m/min380V, 50Hz155 × 65 × 130 cm390 kg
    4-12# + 8m Rack (Single-Traction)4–13 mm±1 cm9 kW50 m/min380V, 50Hz190 × 65 × 110 cm370 kg
    5-12# + 8m Rack (VFD Single-Traction)4–12 mm±1 cm16.5 kW75 m/min380V, 50Hz210 × 60 × 110 cm700 kg
    5-14# + 8m Rack (VFD Dual-Traction)5–14 mm±1 cm20.5 kW85 m/min380V, 50Hz240 × 70 × 115 cm880 kg
    5-14# + 8m Rack (VFD Dual-Traction HS)5–14 mm±1 cm20.5 kW100 m/min380V, 50Hz250 × 75 × 120 cm1,030 kg

    Key Parameters Summary

    • Processing Range: 4–14 mm diameter round bars and deformed steel bars
    • Cutting Accuracy: ±1 cm tolerance
    • Speed Range: 40–100 meters per minute
    • Power Supply: 380V, 50Hz three-phase
    • Motor Power: 7.5 kW – 20.5 kW
    • Machine Weight: 240 kg – 1,030 kg
    • Material Rack: Optional 8-meter rack for continuous feeding

    Round Bar Straightening Machine Model Selection Guide

    Choosing the right rebar straightening machine depends on your specific production requirements:

    If You Need...Recommended ModelKey Features
    Entry-level, small workshop4-12# (Standard, 7.5 kW)Compact, 240 kg, 40 m/min, cost-effective
    Medium production, 4-12 mm range4-12# (High-Speed, 9 kW)50 m/min, 340 kg, balanced performance
    Larger diameter processing4-14# (Heavy-Duty, 11 kW)Up to 14 mm, 55 m/min, robust construction
    Continuous bulk processing5-12# + 8m Rack (VFD, 16.5 kW)75 m/min, 8m rack, variable-frequency drive
    High-volume industrial production5-14# + 8m Rack (VFD Dual, 20.5 kW)85-100 m/min, dual-traction, maximum output

    Selection Factors to Consider

    1. Material Diameter Range: Determine the minimum and maximum bar diameters you process regularly
    2. Production Volume: Higher daily tonnage requires higher-speed models with material racks
    3. Space Constraints: Compact models (135-168 cm length) suit smaller workshops
    4. Power Availability: Ensure your facility can support the required motor power (7.5-20.5 kW)
    5. Automation Level: VFD models offer superior energy efficiency and speed control
    6. Budget: Standard models start from compact configurations; industrial models offer maximum ROI for high-volume operations
    CNC rebar straightening and cutting machine
    CNC rebar straightening and cutting machine

    Why Choose Our CNC Rebar Straightening and Cutting Machine?

    Precision Engineering

    Every steel bar straightening machine is built with precision-machined components, including the Cr-Mo-V alloy metering wheel and premium solenoid valve system, ensuring consistent accuracy and long service life.

    CNC Automation

    The integrated CNC control console simplifies operation, reduces training requirements, and eliminates the inconsistencies of manual processing. Set your parameters once and let the machine handle continuous production.

    Versatile Material Handling

    Process both round bars and deformed steel bars from 4 mm to 14 mm in diameter, making our machines suitable for diverse construction and manufacturing applications.

    Energy-Efficient Operation

    Variable-frequency drive models optimize power consumption based on actual load requirements, reducing electricity costs while maintaining high production output.

    Robust Construction

    With machine weights ranging from 240 kg to 1,030 kg, our rebar processing machines are built on heavy-duty frames that minimize vibration and ensure stable operation even at maximum speed.

    Factory-Direct Pricing

    As a manufacturer, we offer competitive factory pricing with comprehensive after-sales support, including technical documentation, spare parts supply, and remote troubleshooting assistance.

    How Does Variable-Frequency Drive (VFD) Technology Benefit My Operation?

    VFD models adjust motor speed and torque based on material load, providing:

    • Energy savings of 20-30% compared to fixed-speed motors
    • Smoother startup and reduced mechanical stress
    • Adjustable speed to match different material types and diameters
    • Extended component lifespan due to optimized power delivery
    Digital rebar straightener cutter
    Digital rebar straightener cutter

    Frequently Asked Questions

    What is the difference between a rebar straightening machine and a rebar cutting machine?

    A rebar straightening and cutting machine combines both functions in one unit—it straightens coiled steel bars and cuts them to specified lengths. A standalone rebar cutting machine (like the GQ series) only cuts pre-straightened bars and cannot handle coiled material. For processing coiled rebar, the straightening and cutting combination machine is essential.

    What diameter range can your CNC rebar straightening machine handle?

    Our machines process steel bars from 4 mm to 14 mm in diameter, covering both round bars and deformed steel bars. Different models are optimized for specific diameter ranges—4-12# models handle up to 12 mm, while 4-14# and 5-14# models extend to 14 mm.

    How accurate is the cutting length?

    All models provide a cutting tolerance of ±1 cm, ensuring consistent bar lengths suitable for construction reinforcement applications. The Cr-Mo-V alloy metering wheel ensures precise measurement during high-speed operation.

    What is the maximum processing speed?

    Speed varies by model: standard models operate at 40-55 m/min, while variable-frequency dual-traction models achieve 85-100 m/min. The 5-14# VFD dual-traction high-speed model delivers the maximum 100 m/min output.

    Do I need a material rack for my operation?

    An 8-meter material rack is recommended for high-volume operations or when processing heavy coils. It allows continuous feeding without frequent reloading. For smaller workshops or lower volumes, models without racks are more compact and cost-effective.

    Can this machine process both round bars and deformed bars?

    Yes, our CNC rebar straightening machines are designed to handle both smooth round bars and ribbed deformed bars within the specified diameter range. The straightening roller configuration accommodates both bar types.

    Steel wire straightening and cutting machine
    Steel wire straightening and cutting machine

    Get Your Quote Today!

    Ready to upgrade your steel processing capabilities with a CNC rebar straightening and cutting machine? Contact us today for:

    • Factory-direct pricing on all 8 models
    • Custom configuration recommendations based on your production needs
    • Technical documentation and operation manuals
    • After-sales support including spare parts and remote assistance
    • Shipping and logistics coordination to your facility